Application / Marine & Coastal Infrastructure
Marine & Coastal Infrastructure
Seawalls, Quay Walls & Bulkheads
Seawalls, Quay Walls & Bulkheads
Applications

Retaining walls, quay walls, and bulkheads exposed to tides or splashing
Mooring structures, dolphins, and dock foundations
Why GFRP Rebar?

100 % corrosion-proof against seawater chlorides and sulfates
Eliminates spalling and rust expansion under tidal cycles
Lightweight for barge or over-water installation
Why GFRP Mesh?

Provides secondary reinforcement in face panels and surface overlays
Controls shrinkage and temperature cracking caused by daily thermal shifts
Marine & Coastal Bridges
Marine & Coastal Bridges
Applications

Bridge decks, approach slabs, and parapet walls near saltwater zones
Piers, abutments, and pile caps subjected to splash or spray
Advantages

No corrosion from salt spray or de-icing salts
Extends bridge service life to 100 years + with zero cathodic protection
Compatible with AASHTO LRFD Bridge Design and FHWA corrosion-free specifications
Harbors, Piers & Docks
Harbors, Piers & Docks
Applications

Wharf decks, fenders, piling caps, and walkways
Port access ramps, loading bays, and jetty platforms
Benefits

Non-magnetic → safe for naval and shipyard environments
Resistant to chemical spills (fuel, oil, salt brine)
Reduces maintenance shutdowns for corrosion repairs
Offshore & Coastal Energy Facilitiess
Offshore & Coastal Energy Facilities
Applications

Offshore wind turbine foundations and cable vaults
Oil & gas platforms, seawater intake channels, and desalination plants
Why GFRP Rebar & Mesh?

High tensile strength under cyclic and dynamic loads
Non-conductive — avoids galvanic corrosion with steel fittings
Superior fatigue resistance under vibration and wave loading
Desalination & Waterfront Utilities
Desalination & Waterfront Utilities
Applications

Intake/outfall tunnels, brine channels, chemical tanks
Pump stations, valve chambers, and concrete linings
Advantages

Chloride-, acid-, and alkali-resistant
Long-term structural stability in submerged environments
Lightweight → ideal for confined underground installation
Design & Standards
Design & Standards
ACI 440.1R
Structural Design of Concrete with FRP Reinforcement
ASTM D7957
Solid Round GFRP Bars for Concrete Reinforcement

AASHTO LRFD Bridge Guide (2022)
Recognizes GFRP for corrosive environments
FHWA HRT-23-013
Corrosion-Free Reinforcement for Long-Life Bridges
Technical Advantages

Property
GFRP Rebar
GFRP Mesh
Corrosion Resistance
Complete (immune to chlorides)
Ideal for face & overlay protection
Tensile Strength
2× steel
High crack-control strength
Conductivity
Non-magnetic & non-conductive
Safe near sensors & navigation systems
Weight
¼ of steel
Easy to transport offshore
Life Span
80 - 100 years
80 - 100 years
Example Projects

Project
Location
Application
Outcome
Port Canaveral Seawall Reconstruction
Florida
GFRP rebar & mesh in sheet-pile and cap walls
100 % corrosion-free performance since installation (>8 yrs)
Galveston Causeway Bridge Deck
Texas
Full GFRP deck & parapet reinforcement
60 % lifecycle maintenance cost reduction
Halifax Marine Terminal
Nova Scotia (CA)
Wharf slab & bollard foundations
Improved durability and no chloride-induced damage after 10 yrs
Dubai Palm Waterfront Villas
UAE
Seawall and retaining basement with GFRP mesh overlay
Zero rust staining on exposed concrete surfaces
Port of Los Angeles Maintenance Pier
California
GFRP rebar in pile caps and walkways
Long-term durability under continuous tidal exposure
ROI & Lifecycle Comparison

Factor
GFRP
Steel
Initial Cost
~1.25× steel
Low
Maintenance
Minimal (inspection only)
Frequent (anti-corrosion coating, repairs)
Weight
75% lighter
Heavy
Environmental Impact
Low CO₂, recyclable, no leachate
High CO₂, rust runoff
Service Life
80 – 100 yrs
25 – 40 yrs
Life-Cycle Cost
$0.55 – $0.60
Baseline $1.00
Sustainability Impact
Sustainability Impact
Zero rust or metal runoff into marine ecosystems
70 % lower embodied carbon than steel rebar

Non-toxic and fully recyclable fiberglass composition
Extends asset life → reduces concrete replacement frequency
Choose G-Bar Rebar and Mesh!
100% Corrosion-Resistant . Durable . Lightweight